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cs10.241, cs10.241-s1 c-line 24v, 10a, s ingle p hase i nput p ower s upply ? ac 100-120 / 200-240v auto-select input ? width only 60mm ? optional with spring-clam p terminals (cs10.241-s1) ? efficiency up to 91.6% ? easy fuse breaking due to high overload peak current ? 20% output power reserves ? full power between -25c and +60c ? minimal inrush current surge ? 3 year warranty 1/26 g eneral d escription the dimension c-line uni ts are cost optimized power supplies without compromisi ng quality, reliability and performance. the c-line is part of the dimension power supply family, existing alongside the high featured q-line. the cs10.241 includes all the essential basic functions and the devices have a power reserve of 20%. this extra current may even be used c ontinuously at temperatures up to +45c. the most important features are the small size, high efficiency and the wide temperature range. the auto-select in put makes worldwide installation and usage very simple. defects or system failures caused by wrongly set switches cannot occur. high immunity to transients a nd power surges as well as low electromagnetic emission and a large international approval package for a variety of applications makes this unit suitable for nearly every situation. s hort - form d ata output voltage dc 24v adjustment range 24 - 28v output current 10a at 24v, amb <60c 12a at 24v, amb <45c 8.6a at 28v, amb <60c 10.3a at 28v, amb <45c output power 240w ambient <60c 288w ambient <45c output ripple < 50mvpp 20hz to 20mhz ac input voltage ac 100-120v / 200-240v 10% auto-select input mains frequency 50-60hz 6% ac input current 3.73 / 2.23a at 120 / 230vac dc input voltage - not allowed power factor 0.59 / 0.51 at 120 / 230vac ac inrush current 3 / 3a peak at 120 / 230vac efficiency 91.0 / 91.6% at 120 / 230vac losses 23.7 / 22.0w at 120 / 230vac temperature range -25c to +70c operational derating *) 6w/c +60 to +70c hold-up time 46 / 47ms at 120 / 230vac dimensions 60x124x117mm wxhxd weight 700g / 1.54lb o rder n umbers power supply cs10.241 24-28v standard unit cs10.241-s1 version with quick- connect spring-clamp terminals accessory zm1.wall wall mount bracket zm13.side side mount bracket yrm2.diode redundancy module yr40.241 redundancy module m arkings ind. cont. e q. ul 508 ul 60950-1 class i div 2 marine emc, lvd jul. 2015 / rev. 2.0 ds-cs10.241-en all parameters are specified at 24v, 10a, 230vac, 50hz, 25c ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com phone +49 89 9278 0 germany
cs10.241, cs10.241-s1 c-line 24v, 10a, s ingle p hase i nput i ndex page page 1. intended use .......................................................3 2. installation requirements ...................................4 3. ac-input ...............................................................5 4. dc-input ...............................................................7 5. input inrush current ...........................................7 6. output .................................................................8 7. hold-up time .......................................................9 8. efficiency and power losses ..............................10 9. lifetime expectancy and mtbf .........................11 10. functional diagram ...........................................11 11. terminals and wiring ........................................12 12. front side and user elements ...........................13 13. emc ....................................................................14 14. environment ......................................................15 15. protection features ...........................................16 16. safety features ..................................................16 17. dielectric strength ............................................17 18. approvals ...........................................................18 19. rohs, reach and othe r fulfilled standards ...18 20. physical dimensions and weight ..................... 19 21. accessories ........................................................ 20 21.1. zm1.wall - wall mounting bracket .......20 21.2. zm13.side - side mounting bracket ........20 21.3. redundancy modules ...............................21 22. application notes ............................................. 22 22.1. peak current capability ...........................22 22.2. back-feeding loads ..................................23 22.3. external input protection .........................23 22.4. output circuit breakers ............................23 22.5. parallel use to increase output power ....24 22.6. parallel use for redundancy ....................24 22.7. series operation .......................................24 22.8. inductive and capacitive loads ................24 22.9. charging of batteries ...............................25 22.10. operation on two phases ........................25 22.11. use in a tightly sealed enclosure ............25 22.12. mounting orientations ............................26 the information presented in this docume nt is believed to be a ccurate and reliable and ma y change without notice. no part of this document may be reproduc ed or utilized in any form without pe rmission in writing from the publisher. t erminology , a breviations and d efinitions pe and symbol pe is the abbreviation for p rotective e arth and has the same meaning as the symbol . earth, ground this document uses the term earth which is the same as the u.s. term ground. t.b.d. to be defined, value or de scription will follow later. ac 230v a figure displayed with the ac or dc before the value represents a nominal voltage with standard tolerances (usually 15%) included. e.g.: dc 12v describes a 12v battery disregardi ng whether it is full (13.7v) or flat (10v) 230vac a figure with the unit (vac) at the end is a momentary figure without any additional tolerances included. 50hz vs. 60hz as long as not otherwise stated, ac 100v a nd ac 230v parameters ar e valid at 50hz mains frequency. ac 120v parameters are valid for 60hz mains frequency. may a key word indicating flexibility of choice with no im plied preference. shall a key word indicating a mandatory requirement. should a key word indicating flexibility of choi ce with a strongly pref erred implementation. jul. 2015 / rev. 2.0 ds-cs10.241-en all parameters are specified at 24v, 10a, 230vac, 50hz, 25c ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com phone +49 89 9278 0 germany 2/26
cs10.241, cs10.241-s1 c-line 24v, 10a, s ingle p hase i nput 1. i ntended u se this device is designed for installation in an enclosure a nd is intended for the general professional use such as in industrial control, office, communicati on, and instrumentation equipment. do not use this power supply in equipment, where malfuncti on may cause severe personal injury or threaten human life. this device is designed for use in hazardous, non-hazardous, ordinary or un classified locations. the power supply does not fulfil the harm onic current standard en61000-3-2. do not use this power supply when the following criteria apply: a) the end-device is used wi thin the european union and b) the end-device is connected to a public mains supply with a nominal voltage greater or equal 220vac and c) the power supply is: - fitted in an end-device with an average input power greater than 75w or - fitted in an end-device with a c ontinuous input power greater than 75w or - part of a lighting system. exception: end-devices for professional applications with an input power > 1000w do not need to fulfill en 61000-3-2. comments: - the average input power must be determin ed in accordance with en 61000-3-2. - industrial mains supplies with their own transformer are cons idered to be non-public. - where individual self-containe d items of equipment are in stalled in a rack or case (e.g. devices connected in pa rallel), they are regarded as be ing individually connected to the mains supply. the rack or case need not be tested as a whole. alternatively it is also permitted to assess the whole rack or case. this is recommended for devices used in professional applications with an i nput power greater than 1000w. if pfc according to the harmoni cs standard en 61000-3-2 is required, please use the cs10.242. jul. 2015 / rev. 2.0 ds-cs10.241-en all parameters are specified at 24v, 10a, 230vac, 50hz, 25c ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com phone +49 89 9278 0 germany 3/26
cs10.241, cs10.241-s1 c-line 24v, 10a, s ingle p hase i nput 2. i nstallation r equirements this device may only be installed and put into opera tion by qualified personnel. this device does not contain serviceable parts. the tripping of an internal fuse is caused by an internal defect. if damage or malfuncti on should occur during installation or operation, i mmediately turn power off and send unit to the factory for inspection. mount the unit on a din-rail so that the input terminals are located on the bottom of the unit. for other mounting orientations see de-rating requirements in this document. see chapter 24.13. this device is designed for convection cooling and does not require an external fan. do not obstruct airflow and do not cover ventilation grid (e.g. cable conduits) by more than 15%! keep the following installation clearance s: 40mm on top, 20mm on the bottom, 5mm on the left and right sides are recommended when the device is loaded permanently with more than 50% of th e rated power. increase this clearance to 15mm in case the adjacent device is a heat source (e.g. another power supply). a disconnecting means shall be provided for the output of the power supplies when used in applications according to csa c22.2 no 107.1-01. warning risk of electrical shock, fi re, personal injury or death. - do not use the power supply without proper grounding (protective earth). us e the terminal on the input block for earth connection and not one of the screws on the housing. - turn power off before working on the devi ce. protect against inad vertent re-powering. - make sure that the wiring is correct by following all local and national codes. - do not modify or repair the unit. - do not open the unit as high voltages are present inside. - use caution to prevent any foreign objects from enteri ng the housing. - do not use in wet locations or in areas wh ere moisture or condens ation can be expected. - do not touch during power-on, and immediatel y after power-off. hot surfaces may cause burns. notes for use in hazardous location areas: the power supply is suitable for use in cla ss i division 2 groups a, b, c, d locations. warning explosion hazards! substitution of components may impair su itability for this environment. do not disconnect the unit or operate the voltage adjustment unless power has been switched off or the area is known to be non-hazardous. jul. 2015 / rev. 2.0 ds-cs10.241-en all parameters are specified at 24v, 10a, 230vac, 50hz, 25c ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com phone +49 89 9278 0 germany 4/26
cs10.241, cs10.241-s1 c-line 24v, 10a, s ingle p hase i nput 3. ac-i nput ac input nom. ac 100-120v / 200-240v 10% auto-select input mains network systems tn, tt or it 90-132vac / 180-264vac 85-90vac 264-300vac continuous operation, lo wer input voltage range continuous operation, upper input voltage range short-tem or with reduced output current, see fig. 3-5 max. 500ms ac input range min. no harm to the power supply with input voltages between 132 and 180vac allowed voltage l or n to earth max. 300vac continuous, iec 62103 input frequency nom. 50C60hz 6% turn-on voltage typ. 80vac steady-state value, see fig. 3-1 shut-down voltage typ. 75vac steady-state value, see fig. 3-1 external input protection see recommendations in chapter 22.3 . ac 100v ac 120v ac 230v input current typ. 4.34a 3. 73a 2.23a at 24v, 10a, see fig. 3-3 power factor *) typ. 0.61 0.59 0.51 at 24v, 10a, see fig. 3-4 crest factor **) typ. 2.6 2.8 3.3 at 24v, 10a start-up delay typ. 700ms 800ms 850ms see fig. 3-2 rise time typ. 35ms 35ms 35ms at 24v, 10a const. current load, 0mf load capacitance, see fig. 3-2 typ. 75ms 75ms 75ms at 24v, 10a const. current load, 10mf load capacitance,, see fig. 3-2 turn-on overshoot max. 100mv 100mv 100mv see fig. 3-2 *) the power factor is the ratio of the true (or real) power to the apparent power in an ac circuit. **) the crest factor is the mathematical ratio of the peak value to rms value of the input current waveform. fig. 3-1 input voltage ranges fig. 3-2 turn-on behavior, definitions turn-on (85) 90 rated input ranges v in p out 264 180 shut-down 132 upper range lower range 300vac max. 500ms start-up delay rise time overshoot - 5% output voltage input voltage jul. 2015 / rev. 2.0 ds-cs10.241-en all parameters are specified at 24v, 10a, 230vac, 50hz, 25c ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com phone +49 89 9278 0 germany 5/26
cs10.241, cs10.241-s1 c-line 24v, 10a, s ingle p hase i nput fig. 3-3 input current vs. output load at 24v fig. 3-4 power factor vs. output load 12a 2 34567 8 9 0 1 2 3 4 5 6a input current, typ. 10 11 output current a) 100vac b) 120vac c) 230vac (a) (b) (c) 12a 2 34 6 8 0.35 0.40 10 output current 5 7 9 11 0.45 0.50 0.55 0.60 0.65 power factor, typ. a) 100vac b) 120vac c) 230vac (a) (b) (c) fig. 3-5 input voltage derating 0 30 40 50 70c 2 4 6 8 10 12a 60 ambient temperature a a... at 85vac, continuous b... short term b allowable output current at 85vac jul. 2015 / rev. 2.0 ds-cs10.241-en all parameters are specified at 24v, 10a, 230vac, 50hz, 25c ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com phone +49 89 9278 0 germany 6/26
cs10.241, cs10.241-s1 c-line 24v, 10a, s ingle p hase i nput 4. dc-i nput do not operate this power supply with dc-input voltage. use the cp10.241 or cp10. 242 units instead. 5. i nput i nrush c urrent after turn-on of the input volt age, an active inrush limitation circuit limi ts the input inrush current. virtually no input inrush current is generated. the charging current into the emi su ppression capacitors is disregarded in the first microseconds after switch-on. ac 100v ac 120v ac 230v inrush current max. 10a peak 10a peak 10a peak temperature independent typ. 3a peak 3a peak 3a peak temperature independent inrush energy max. 1a 2 s 1a 2 s 1a 2 s temperature independent fig. 5-1 typical input inrush current behavior input current input voltage output voltage input: 230vac output: 24v, 10a ambient: 25c upper curve: input current (10a / div) medium curve: input voltage (500v / div) lower curve: output voltage (20v / div) time scale: 100ms / div jul. 2015 / rev. 2.0 ds-cs10.241-en all parameters are specified at 24v, 10a, 230vac, 50hz, 25c ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com phone +49 89 9278 0 germany 7/26
cs10.241, cs10.241-s1 c-line 24v, 10a, s ingle p hase i nput 6. o utput output voltage nom. 24v adjustment range min. 24-28v guaranteed max. 30v ***) at clockwise end position of potentiometer factory settings typ. 24.1v 0.2%, at full load, cold unit, line regulation max. 70mv 90-132 / 180-300vac load regulation max. 100mv static value, 0a ? 10a; see fig. 6-1 ripple and noise voltage max. 50mvpp 20hz to 20mhz, 50ohm output current nom. 10a at 24v, ambient temperature <60c, see fig. 6-1 nom. 12a *) at 24v, ambient temperature <45c nom. 7.5a at 24v and 70c ambient temperature nom. 8.6a at 28v, ambient temperature <60c, see fig. 6-1 nom. 10.3a *) at 28v, ambient temperature <45c, see fig. 6-1 nom. 6.5a at 28v and 70c ambient temperature reduce output current linearly between +45c and +70c output power nom. 240w c ontinuously available nom. 288w *) power boost ? *) overload behavior c ontinuous current see fig. 6-1 short-circuit cu rrent min. 14a **) load impedance <100mohm, see fig. 6-1 max. 18a **) load impedance <100mohm, see fig. 6-1 output capacitance typ. 7 000f included inside the power supply *) power boost this power/ current is continuously allowed up to an ambient temperature of 45c. above 45c, do not use this power/ current longer than a duty cy cle of 10% and/ or not longer than 1 minute every 10 minutes. **) discharge current of output capacitors is not included. ***) this is the maximum output voltage which can occur at the clockwise end position of the potentiometer due to tolerances. i t is not a guaranteed value which can be achieved. the typical value is about 28.5v. fig. 6-1 output voltage vs. output current, typ. output voltage 0 04 81216 4 8 12 28v 16 20 24 20 a 10 6 21 4 1 8 adjustment range output current +60c +25c -25c jul. 2015 / rev. 2.0 ds-cs10.241-en all parameters are specified at 24v, 10a, 230vac, 50hz, 25c ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com phone +49 89 9278 0 germany 8/26
cs10.241, cs10.241-s1 c-line 24v, 10a, s ingle p hase i nput 7. h old - up t ime ac 100v ac 120v ac 230v hold-up time typ. 62ms 107ms 103ms at 24v, 5a, see fig. 7-1 min. 50ms 86ms 83ms at 24v, 5a, see fig. 7-1 typ. 23ms 46ms 47ms at 24v, 10a, see fig. 7-1 min. 19ms 37ms 38ms at 24v, 10a, see fig. 7-1 typ. 17ms 35ms 37ms at 24v, 12a, see fig. 7-1 min. 14ms 28ms 30ms at 24v, 12a, see fig. 7-1 fig. 7-1 hold-up time vs. input voltage fig. 7-2 shut-down behavior, definitions 0 20 40 120ms 85 120 100 180 230vac hold-up time 80 60 100 input voltage a) 24v 5a typ. b) 24v 5a min. c) 24v 10a typ. d) 24v 10a min. e) 24v 12a min. a a b c c d d e e b - 5% hold-up time zero transition output voltage input voltage note: at no load, the hold-up time can be up to severa l seconds. the green dc-ok lamp is on during this time. jul. 2015 / rev. 2.0 ds-cs10.241-en all parameters are specified at 24v, 10a, 230vac, 50hz, 25c ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com phone +49 89 9278 0 germany 9/26
cs10.241, cs10.241-s1 c-line 24v, 10a, s ingle p hase i nput 8. e fficiency and p ower l osses ac 100v ac 120v ac 230v efficiency typ. 90.7% 91.0% 91.6% at 24v, 10a typ. 90.0% 90.7% 91.2% at 24v, 12a (power boost) average efficiency *) typ. 90.5% 90.2% 91.0% 25% at 2.5a, 25% at 5a, 25% at 7.5a. 25% at 10a power losses typ. 5.8w 8.4w 7.5w at 24v, 0a typ. 12.0w 12.3w 11.3w at 24v, 5a typ. 24.6w 23.7w 22.0w at 24v, 10a typ. 31.9w 29.6w 27.9w at 24v, 12a (power boost) *) the average efficiency is an assumption for a typical application where the power supply is loaded with 25% of the nominal load for 25% of the time, 50% of the nominal load for another 25% of the time, 75% of the nominal load for another 25% of the time and with 100% of the nominal load for the rest of the time. fig. 8-1 efficiency vs. output current at 24v, typ fig. 8-2 losses vs. output current at 24v, typ. efficiency 2 89 90 91 88 92% 12a 481 0 output current 6 ( a ) ( b ) ( c ) (a) 100vac (b) 120vac (c) 230vac power losses 0 2 4 8 10 12a 0 4 12 16 24 28 32w 8 6 20 ( a ) ( b ) ( c ) (a) 100vac (b) 120vac (c) 230vac ( a ) ( b ) ( c ) output current fig. 8-3 efficiency vs. input voltage at 24v, 10a, typ. fig. 8-4 losses vs. input voltage at 24v, 10a, typ. efficiency 85 120 155 190 225 260vac 88 89 90 input voltage 91 92% power losses 9 12 15 18 21 24 27w 85 120 155 190 225 260vac input voltage jul. 2015 / rev. 2.0 ds-cs10.241-en all parameters are specified at 24v, 10a, 230vac, 50hz, 25c ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com phone +49 89 9278 0 germany 10/26
cs10.241, cs10.241-s1 c-line 24v, 10a, s ingle p hase i nput 9. l ifetime e xpectancy and mtbf ac 100v ac 120v ac 230v lifetime expectancy *) 93 000h 99 000h 118 000h at 24v, 5a and 40c 264 000h *) 281 000h *) 334 000h *) at 24v, 5a and 25c 38 000h 50 000h 82 000h at 24v, 10a and 40c 107 000h 141 000h *) 233 000h *) at 24v, 10a and 25c 27 000h 34 000h 53 000h at 24v, 12a and 40c 75 000h 97 000h 149 000h *) at 24v, 12a and 25c mtbf **) sn 29500, iec 61709 612 000h 638 000h 821 000h at 24v, 10a and 40c 520 000h 542 000h 698 000h at 24v, 12a and 40c 1 019 000h 1 058 000h 1 393 000h at 24v, 10a and 25c mtbf **) mil hdbk 217f 456 000h 447 000h 472 000h at 24v, 10a and 40c; ground benign gb40 410 000h 402 000h 425 000h at 24v, 12a and 40c; ground benign gb40 632 000h 628 000h 653 000h at 24v, 10a and 25c; ground bening gb25 *) the lifetime expectancy shown in the table indicates the minimum operating hours (service life) and is determined by the lifetime expectancy of the built-in electrolytic capacitors. lifetime expectancy is specified in operational hours and is calculated acc ording to the capacitors manufacturer specification. the manufacturer of the electrolytic capacitors only guarantees a maximum life of up to 15 years (131 400h). any number exceeding this value is a calculated theoretical lifetime which can be used to compare devices. **) mtbf stands for m ean t ime b etween f ailure, which is calculated according to statistical device failures, and indicates reliability of a device. it is the statistical representation of the likelihood of a unit to fail and does not necessarily represent the life of a product. the mtbf figure is a statistical representation of the likelihood of a device to fail. a mtbf figure of e.g. 1 000 000h means that statistically one unit will fail ev ery 100 hours if 10 000 units ar e installed in the field. how ever, it can not be determined if the failed unit has been running for 50 000h or only for 100h. 10. f unctional d iagram fig. 10-1 functional diagram + + - - v out input fuse & input filter output voltage regulator power converter output filter dc ok l n output over- voltage protection input rectifier & inrush limiter 115/230v auto select jul. 2015 / rev. 2.0 ds-cs10.241-en all parameters are specified at 24v, 10a, 230vac, 50hz, 25c ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com phone +49 89 9278 0 germany 11/26
cs10.241, cs10.241-s1 c-line 24v, 10a, s ingle p hase i nput 11. t erminals and w iring the terminals are ip20 finger sa fe constructed and suitable fo r field- and factory wiring. cs10.241 cs10.241-s1 type screw terminals quick-conn ect spring-clamp terminals solid wire 0.5-6mm 2 0.5-6mm 2 stranded wire 0.5-4mm 2 0.5-4mm 2 american wire gauge awg20-10 awg20-10 max. wire diameter 2.8mm (including ferrules) 2.8mm (including ferrules) wire stripping length 7mm / 0.28inch 10mm / 0.4inch screwdriver 3.5mm slotted or cross-head no 2 not required recommended tightening torque 1n m, 9lb.in not applicable pull-out force according to ul 486e according to ul 486e instructions: a) use appropriate copper cables that are designed for minimum operating temperatures of: 60c for ambient up to 45c and 75c for ambient up to 60c minimum 90c for ambient up to 70c minimum. b) follow national installation c odes and installation regulations! c) ensure that all strands of a strande d wire enter the terminal connection! d) do not use the unit without pe connection. e) unused terminal compartments should be securely tightened. f) ferrules are allowed. jul. 2015 / rev. 2.0 ds-cs10.241-en all parameters are specified at 24v, 10a, 230vac, 50hz, 25c ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com phone +49 89 9278 0 germany 12/26
cs10.241, cs10.241-s1 c-line 24v, 10a, s ingle p hase i nput 12. f ront s ide and u ser e lements fig. 12-1 front side cs10.241 fig. 12-2 front side cs10.241-s1 a input terminals cs10.241 with screw terminals cs10.241-s1 with spring-clamp terminals n, l line input pe (protective earth) input b output terminals (screw terminals, two pins per pole) + positive output C ne gative (return) output c output voltage potentiometer open the flap to adju st the output voltage. factory set: 24.1v d dc-ok led (green) on, when the voltage on the output terminals is >21v jul. 2015 / rev. 2.0 ds-cs10.241-en all parameters are specified at 24v, 10a, 230vac, 50hz, 25c ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com phone +49 89 9278 0 germany 13/26
cs10.241, cs10.241-s1 c-line 24v, 10a, s ingle p hase i nput 13. emc the power supply is suitable for applicat ions in industrial environm ent as well as in reside ntial, commercia l and light industry environment. restrictions apply on public mains (pfc), see chapter 1 for more information. a detailed emc report is available on request. emc immunity according generic standards: en 61000-6-1 and en 61000-6-2 electrostatic discharge en 61000-4-2 contact discharge air discharge 8kv 15kv criterion a criterion a electromagnetic rf field en 61000-4-3 80mhz-2.7ghz 10v/m criterion a fast transients (burst) en 61000-4-4 input lines output lines 4kv 2kv criterion a criterion a surge voltage on input en 61000-4-5 l ? n l ? pe, n ? pe 2kv 4kv criterion a criterion a surge voltage on output en 61000-4-5 + ? - + / - ? pe 500v 1kv criterion a criterion a conducted disturbance en 61000-4- 6 0.15-80mhz 10v criterion a mains voltage dips en 61000-4-11 0% of 100vac 40% of 100vac 70% of 100vac 0% of 200vac 40% of 200vac 70% of 200vac 0vac, 20ms 40vac, 200ms 70vac, 500ms 0vac, 20ms 80vac, 200ms 140vac, 500ms criterion a criterion c criterion c criterion a criterion c criterion c voltage interruptions en 61000-4-11 5000ms criterion c powerful transients vde 0160 over entire load range 750v, 1.3ms criterion a criterions: a: power supply shows normal operation behavior within the defined limits. b: temporary voltage dips possible. no change in operation mode. c: temporary loss of function is possible. power supply may shut-down and restarts by itself. no damage or hazards for the power supply will occur. emc emission according generic standards: en 61000-6-4 conducted emission input lines en 55011, en 55022, fcc part 15, cispr 11, cispr 22 class b conducted emission output lines **) iec/cispr 16-1-2, iec/cispr 16- 2-1 limits for dc power port according en 61000-6-3 not fulfilled radiated emission en 55011, en 55022 class b harmonic input current en 61000-3-2 not fulfilled voltage fluctuations, flic ker en 61000-3-3 fulfilled *) this device complies with fcc part 15 rules. operation is subjected to fo llowing two conditions: (1) this device may not cause ha rmful interference, and (2) this device must accept any interferenc e received, including interference that may cause undesired operation. *) tested with constant current loads, non pulsing **) for information only, not mandatory for en 61000-6-3 switching frequency 85khz to 110khz main converte r, input voltage dependent jul. 2015 / rev. 2.0 ds-cs10.241-en all parameters are specified at 24v, 10a, 230vac, 50hz, 25c ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com phone +49 89 9278 0 germany 14/26
cs10.241, cs10.241-s1 c-line 24v, 10a, s ingle p hase i nput 14. e nvironment operational temperature *) -25c to +70c (-13f to 158f) reduce output power according fig. 14-1 storage temperature -40c to +85c (-40f to 185f) for storage and transportation output de-rating 3.2w/c 6w/c 45c to 60c (113f to 140f) 60c to 70c (140f to 158f) humidity **) 5 to 95% r.h. iec 60068-2-30 vibration sinusoidal 2-17.8h z: 1.6mm; 17.8-500hz: 2g ***) 2 hours / axis ***) iec 60068-2-6 shock 30g 6ms, 20g 11ms ***) 3 bumps / direction, 18 bumps in total iec 60068-2-27 altitude 0 to 2000m (0 to 6 560ft) without any restrictions 2000 to 6000m (6 560 to 20 000ft) reduce output power or ambient temperature, see fig. 14-2 iec 62103, en 50178, overvoltage category ii altitude de-rating 15w/1000m or 5c/1000m > 2000m (6500ft), see fig. 14-2 over-voltage category iii iec 62103, en 50178, altitudes up to 2000m ii altitudes from 2000m to 6000m degree of pollution 2 iec 62103, en 50178, not conductive labs compatibility the unit does not re lease any silicone or other labs-criti cal substances and is suitable for use in paint shops. *) operational temperature is the same as the ambient or surrounding temperature and is defined as the air temperature 2cm bel ow the unit. **) do not energize while condensation is present ***) tested in combination with din-rails according to en 60715 with a height of 15mm and a thickness of 1.3mm and standard ori entation. fig. 14-1 output current vs. ambient temp. fig. 14-2 output current vs. altitude 0 -25 0 20 40 70c 2 4 6 8 10 12a 60 ambient temperature allowable output current at 24v a a...90-132/ 180-264vac, continuous b... short term b 0 0 2000 4000 6000m 2 4 6 8 10 12a altitude allowable output current at 24v b c a . . . t a m b < 6 0 c b . . . t a m b < 5 0 c c . . . t a m b < 4 0 c d . . . s h o r t t e r m a d jul. 2015 / rev. 2.0 ds-cs10.241-en all parameters are specified at 24v, 10a, 230vac, 50hz, 25c ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com phone +49 89 9278 0 germany 15/26
cs10.241, cs10.241-s1 c-line 24v, 10a, s ingle p hase i nput 15. p rotection f eatures output protection electronically protected against overload , no-load and short-circuits *) output over-voltage protection typ. 35vdc max. 39vdc in case of an internal pow er supply defect, a redundant circuit limits the maximum output voltage. the output shuts down and automatically attempts to restart. degree of protecti on ip 20 en/iec 60529 caution: for use in a contro lled environment according to csa 22.2 no 107.1-01. penetration protection > 3.5 mm e.g. screws, small parts over-temperature protection yes output shut-down with automatic restart input transient protection mo v (metal oxide varistor) internal input fuse included not user replaceable *) in case of a protection event, audible noise may occur. 16. s afety f eatures input / output separation *) selv iec/en 60950-1 pelv iec/en 60204-1, en 50178, iec 62103, iec 60364-4-41 double or reinforced insulation class of protection i pe (protect ive earth) connection required isolation resistance > 5mohm input to output, 500vdc pe resistance < 0.1ohm betw een housing and pe terminal touch current (leakage current) typ. 0.36ma / 0.91ma 100vac, 50hz, tn-,tt-mains / it-mains typ. 0.50ma / 1.25ma 120vac, 60h z, tn-,tt-mains / it-mains typ. 0.64ma / 1.59ma 230vac, 50h z, tn-,tt-mains / it-mains max. 0.45ma / 1.13ma 110vac, 50h z, tn-,tt-mains / it-mains max. 0.62ma / 1.55ma 132vac, 60h z, tn-,tt-mains / it-mains max. 0.85ma / 2.11ma 264vac, 50h z, tn-,tt-mains / it-mains jul. 2015 / rev. 2.0 ds-cs10.241-en all parameters are specified at 24v, 10a, 230vac, 50hz, 25c ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com phone +49 89 9278 0 germany 16/26
cs10.241, cs10.241-s1 c-line 24v, 10a, s ingle p hase i nput 17. d ielectric s trength the output voltage is floating and has no ohmic connection to the ground. type and factory tests are conducted by the manufacturer. field tests may be c onducted in the field using the appropr iate test equipment which applies the voltage with a slow ramp (2s up and 2s down). connect all input-terminals togeth er as well as all ou tput poles before conducting the test. when testing, set the cut-off current settings to the value in the table below. fig. 17-1 dielectric strength a b c type test 60s 2500vac 3000vac 500vac factory test 5s 2500vac 2500vac 500vac field test 5s 2000vac 2000vac 500vac cut-off current setting > 15ma > 15ma > 20ma a c l input earth, pe output + - n b to fulfil the pelv requirements according to en 60204-1 6.4.1, we recommend that either the + pole, the C pole or any other part of the output circuit shall be connected to the protective earth system. this helps to avoid situations in which a load starts unexpectedly or can not be swit ched off when unnoticed earth faults occur. jul. 2015 / rev. 2.0 ds-cs10.241-en all parameters are specified at 24v, 10a, 230vac, 50hz, 25c ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com phone +49 89 9278 0 germany 17/26
cs10.241, cs10.241-s1 c-line 24v, 10a, s ingle p hase i nput 18. a pprovals ec declaration of conformity the ce mark indicates conformance with the - emc directive 2004/108/ec and the - low-voltage directive (lvd) 2006/95/ec iec 60950-1 2 nd edition cb scheme, information technology equipment ul 508 ind. cont. e q. listed for use as industri al control equipment; u.s.a. (ul 508) and canada (c22.2 no. 107-1-01); e-file: e198865 ul 60950-1 2 nd edition recognized for use as information technology equipment, level 5; u.s.a. (ul 60950-1) and canada (c22.2 no. 60950-1); e-file: e137006 applicable for altitudes up to 2000m. ansi / isa 12.12.01-2007 class i div 2 recognized for use in hazardous location class i div 2 t3 groups a,b,c,d systems; u.s.a. (ansi / isa 12.12.01-2007) and canada (c22.2 no. 213-m1987) gl (germanischer lloyd) classified environmental category: c, emc2 marine and offshore applications marine abs (american bureau for shipping) pda eac tr registration registration for the eurasian customs union market (russia, kazakhstan, belarus) 19. r o hs, reach and o ther f ulfilled s tandards rohs directive directive 2011/65/eu of the european parliament and the council of june 8 th , 2011 on the restriction of the use of certain hazardous substances in electrical and electronic equipment. reach directive directive 1907/2006/eu of the european parliament and the council of june 1 st , 2007 regarding the registration, evaluation, authorisation a nd restriction of chemicals (reach) jul. 2015 / rev. 2.0 ds-cs10.241-en all parameters are specified at 24v, 10a, 230vac, 50hz, 25c ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com phone +49 89 9278 0 germany 18/26
cs10.241, cs10.241-s1 c-line 24v, 10a, s ingle p hase i nput 20. p hysical d imensions and w eight width 60mm 2.36 height 124mm 4.88 depth 117mm 4.61 the din-rail height must be added to the unit depth to calculate the total required installation depth. weight 700g / 1.54lb din-rail use 35mm din-rails according to en 60715 or en 50022 with a height of 7.5 or 15mm. housing material body: aluminium alloy cover: zinc-plated steel installation clearances see chapter 2 fig. 20-1 front view cs10.241 cs10.241-s1 fig. 20-2 side view jul. 2015 / rev. 2.0 ds-cs10.241-en all parameters are specified at 24v, 10a, 230vac, 50hz, 25c ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com phone +49 89 9278 0 germany 19/26
cs10.241, cs10.241-s1 c-line 24v, 10a, s ingle p hase i nput 21. a ccessories 21.1. zm1.wall - w all m ounting b racket this bracket is used to mount the power supply onto a flat surface without utilizing a din-rail. 21.2. zm13.side - s ide m ounting b racket this bracket is used to mount dimension units sideways with or without utilizing a din-rail. the two aluminum brackets and the black plastic slider of the unit must be detached so that the steel brackets can be installed. for sideway din-rail mounting, the remo ved aluminum brackets and the black pl astic slider need to be mounted on the steel bracket. side mounting with din-rail brackets side mounting without din-rail brackets jul. 2015 / rev. 2.0 ds-cs10.241-en all parameters are specified at 24v, 10a, 230vac, 50hz, 25c ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com phone +49 89 9278 0 germany 20/26
cs10.241, cs10.241-s1 c-line 24v, 10a, s ingle p hase i nput 21.3. r edundancy m odules yrm2.diode C (2x 10a inputs, 1x 20a output) the yrm2.diode is a dual redundancy module, which can be used to build 1+1 and n+1 redundant systems. it is equi pped with two input channels, which are individually decoupled by utilizing diodes. the yrm2.diode does not require an additional auxiliary voltag e and is self-powered even in case of a short ci rcuit across the output. the yrm2.diode has a monitori ng circuit included and is th e perfect solution when the power supply has no dc-ok function. two leds and two relay contacts signal when one of the two dc-input voltages is not in range due to a non-functioning or disconnected power supply. due to the compact de sign, the unit is very slender a nd only requires 32mm width on the din-rail. yr40.241 C (2x 20a input, 1x 40a output) the yr40.241 is a dual redunda ncy module, which can be used to bu ild redundant systems. it is equipped with two input ch annels, which are indi vidually decoupled by utilizing mosfet technology. using mosfet instead of diodes reduces the heat generation and the voltage drop between input and output. the yr40.241 does not require an additional auxiliary voltage and is self-powered even in case of a short circuit across the output. due to the low power losses, the unit is very slender and only requires 36mm width on the din-rail. fig. 21-1 typical 1+1 redundant configuration for 10a load current failure monitor 10a load optional i i l n pe yrm2.diode + - out + - in 1 + - in 2 in 1 in 2 l n pe cs10 power supply + + - - 24v, 10a l n pe cs10 power supply + + - - 24v, 10a jul. 2015 / rev. 2.0 ds-cs10.241-en all parameters are specified at 24v, 10a, 230vac, 50hz, 25c ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com phone +49 89 9278 0 germany 21/26
cs10.241, cs10.241-s1 c-line 24v, 10a, s ingle p hase i nput 22. a pplication n otes 22.1. p eak c urrent c apability the unit can deliver peak currents (up to several milliseconds) which are higher than the sp ecified short term currents. this helps to start current demanding loads. solenoids, contactors and pneumatic modules often have a steady state coil and a pick-up coil. the inrush current demand of the pick-up coil is several times higher than the steady-state current and usually exceeds the nominal output current (including the powerboo st). the same situation applies when starting a capacitive load. the peak current capability also ensures the safe operati on of subsequent circuit breakers of load circ uits. the load branches are often individually protected with circuit breakers or fuses. in ca se of a short or an overload in one branch circuit, the fuse or circuit breaker need a certain amount of over-current to open in a timely manner. this avoids voltage loss in adjacent circuits. the extra current (peak current) is supplie d by the power converter and the built -in large sized output capacitors of the power supply. the capacito rs get discharged during such an event, which causes a vo ltage dip on the output. the following two examples show typical voltage dips: fig. 22-1 peak load with 2x the nominal current for 50ms, typ. fig. 22-2 peak load with 5x the nominal current for 5ms, typ. 10ms/div output voltage output current 24v 0a 20a 18.5v 1ms/div output voltage output current 24v 0a 50a 12v 20a peak load (resistive) for 50ms output voltage dips from 24v to 18.5v. 50a peak load (resistive) for 5ms output voltage dips from 24v to 12v. peak current voltage dips typ. from 24v to 18.5v at 20a for 50ms, resistive load typ. from 24v to 17v at 50a for 2ms, resistive load typ. from 24v to 12v at 50a for 5ms, resistive load jul. 2015 / rev. 2.0 ds-cs10.241-en all parameters are specified at 24v, 10a, 230vac, 50hz, 25c ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com phone +49 89 9278 0 germany 22/26
cs10.241, cs10.241-s1 c-line 24v, 10a, s ingle p hase i nput 22.2. b ack - feeding l oads loads such as decelerating motors and induc tors can feed voltage back to the power supply. this feature is also called return voltage immunity or resi stance against back- e.m.f. ( e lectro m agnetic f orce). this power supply is resistant and does not show malfunctioning when a load f eeds back voltage to the power supply. it does not matter whether the power supply is on or off. the maximum allowed feed-back- voltage is 35vdc. the absorbin g energy can be calculated according to the built-in large sized output capacitor wh ich is specified in chapter 6 . 22.3. e xternal i nput p rotection the unit is tested and approved for bran ch circuits up to 20a. an external pr otection is only required if the supplying branch has an ampacity greater than this. check also local codes and local requirements. in so me countries local regulations might apply. if an external fuse is necessary or utilized, minimum requirements need to be considered to avoid nuisance tripping of the circuit breaker. a mi nimum value of 10a b- or 6a c-cha racteristic breaker should be used. 22.4. o utput c ircuit b reakers standard miniature circuit breakers (mcbs or ul 1077 circuit breakers) are commonly used for ac-supply systems and may also be used on 24v branches. mcbs are designed to protect wires and ci rcuits. if the ampere value and the char acteristics of the mcb are adapted to the wire size that is used, the wiring is considered as thermally safe rega rdless of whether the mcb opens or not. to avoid voltage dips and under-voltage situations in adjacent 24v branches wh ich are supplied by the same source, a fast (magnetic) tripping of the mcb is desired. a quick shutdown within 10ms is necessary corresponding roughly to the ride-through time of plc's. this re quires power supplies with high current reserves and large output capacitors. furthermore, the impedance of the faulty branch must be sufficiently small in or der for the current to actually flow. the best current reserve in the power su pply does not help if ohms law does not permit current flow. the following table has typical test results showing which b- and c-characteristic mcbs magneti cally trip depending on the wire cross section and wire length. fig. 22-3 test circuit maximal wire length *) for a fast (magnetic) tripping: 0.75mm2 1.0mm2 1.5mm2 2.5mm2 c-2a 21m 26m 37m 68m c-3a 15m 21m 30m 51m c-4a 10m 14m 20m 38m c-6a 4m 6m 9m 16m c-8a 1m 2m 4m 6m c-10a 1m 2m 3m 4m b-6a 13m 18m 26m 42m mcb power supply ac dc + - + - load wire length s1... fault simulation switch s1 b-10a 10m 5m 9m 11m *) dont forget to consider twice the distance to the load (or cable length) when calculating the total wire length (+ and C wi re). jul. 2015 / rev. 2.0 ds-cs10.241-en all parameters are specified at 24v, 10a, 230vac, 50hz, 25c ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com phone +49 89 9278 0 germany 23/26
cs10.241, cs10.241-s1 c-line 24v, 10a, s ingle p hase i nput 22.5. p arallel u se to i ncrease o utput p ower the power supply shall not be used in parallel to increase the output current. 22.6. p arallel u se for r edundancy power supplies can be paralleled fo r redundancy to gain higher system ava ilability. redundant systems require a certain amount of extra power to support th e load in case one power supply unit fa ils. the simplest way is to put two power supplies in parallel. this is called a 1+1 redundancy. in case one power supply unit fails, the other one is automatically able to support the load current without any in terruption, see also chapter 22.5 . please note: this simple way to build a redundant system does not cover failures such as an internal short circuit in the secondary side of the power supply. in such a case, the defective unit beco mes a load for the other power supplies and the output voltage can no longer be maintained. this can be avoided by utilizing redundancy modules, which have decoupling devices (diode s or mosfets) included. further information a nd wiring configurations can be found in chapter 21.3 . recommendations for building redundant power systems: a) use separate input fuses for each power supply. b) monitor the individual power supply units. therefore, use the dc-ok rela y contact of the yrm2.diode. c) it is desirable to set the output voltages of all units to the same value ( 100m v) or leave it at the factory setting. 22.7. s eries o peration unit a ac dc unit b ac dc - + - + load + - earth (see notes) power supplies of the same type can be connected in series for higher output voltages. it is possible to connec t as many units in series as needed, providing the sum of the output volt age does not exceed 150vdc. voltages with a potential above 60vdc are no longer selv and ca n be dangerous. such voltages must be installed with a protection against touching. earthing of the output is required when the sum of the output voltage is above 60vdc. avoid return voltage (e.g. from a decelerating motor or battery) which is applied to the output terminals. keep an installation clearance of 15mm (left / right) be tween two power supplies and avoid installing the power supplies on top of each other. do not use power supplies in series in mounting orientations other than the standard mounting orientation (input te rminals on bottom of the unit). pay attention that leakage current, emi, inrush current, ha rmonics will increase when usin g multiple power supplies. 22.8. i nductive and c apacitive l oads the unit is designed to supply any kind of load s, including capacitive and inductive loads. jul. 2015 / rev. 2.0 ds-cs10.241-en all parameters are specified at 24v, 10a, 230vac, 50hz, 25c ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com phone +49 89 9278 0 germany 24/26
cs10.241, cs10.241-s1 c-line 24v, 10a, s ingle p hase i nput 22.9. c harging of b atteries the power supply shall not be used to charge batteries . choose power supplies of the qs-series or cp-series for charging batteries. 22.10. o peration on t wo p hases 240v +10% max. fuse l2 l1 l3 l n pe power supply ac dc internal fuse the power supply can also be used on two-phases of a three-phase-system. a phase-to-phase connect ion is allowed as long as the supplying voltage is below 240v +10% . 22.11. u se in a t ightly s ealed e nclosure when the power supply is installed in a tightly sealed encl osure, the temperature inside the enclosure will be higher than outside. in such situations, th e inside temperature defi nes the ambient temperatur e for the power supply. the following measurement results can be used as a reference to estimate the temperature rise inside the enclosure. the power supply is placed in the middle of the box , no other heat producing items are inside the box enclosure: rittal typ ip66 box pk 9519 100, plastic, 180x180x165mm load: 24v, 8a; (=80%) load is placed outside the box input: 230vac temperature inside enclosure: 48.9c (i n the middle of the right side of the pow er supply with a distance of 2cm) temperature outside enclosure: 23.3c temperature rise: 25.6k jul. 2015 / rev. 2.0 ds-cs10.241-en all parameters are specified at 24v, 10a, 230vac, 50hz, 25c ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com phone +49 89 9278 0 germany 25/26
cs10.241, cs10.241-s1 c-line 24v, 10a, s ingle p hase i nput jul. 2015 / rev. 2.0 ds-cs10.241-en all parameters are specified at 24v, 10a, 230vac, 50hz, 25c ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com phone +49 89 9278 0 germany 22.12. m ounting o rientations mounting orientations ot her than the input terminals on the bottom re quire a reduction in continuous output power or a limitation in the maximum allowe d ambient temperature. the amount of reduction influences the lifetime expectancy of the power supply. ther efore, two different derating curves for continuous operat ion can be found below: curve a1 recommended output current. curve a2 max allowed output current (res ults in approximately half the lifetime expectancy of a1). fig. 22-4 mounting orientation a (standard orientation) power supply output input output current 0 10 20 30 40 60c 3 9 9 12a 50 a 1 ambient temperature fig. 22-5 mounting orientation b (upside down) power supply output input output current 0 10 20 30 40 60c 3 6 9 12a 50 a 2 ambient temperature a 1 fig. 22-6 mounting orientation c (table-top mounting) output current 0 10 20 30 40 60c 3 6 9 12a 50 ambient temperature a 1 a 2 fig. 22-7 mounting orientation d (horizontal cw) power supply output input output current 0 10 20 30 40 60c 3 6 9 12a 50 ambient temperature a 1 a 2 fig. 22-8 mounting orientation e (horizontal ccw) power supply output input output current 0 10 20 30 40 60c 3 6 9 12a 50 ambient temperature a 1 a 2 26/26

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